Training Course:Poka Yoke (Mistake-Proofing) WorkshopSchool/Trainer:LEAN Advisors Inc.
Ottawa, Ontario, Canada
Course Format: Classroom | E-learning | Virtual Class | Online | On-site | Blended | Self-paced
Course Description:
'' Quality Management has been around for many years with each company typically having its own program for it:
TQM
SPC
Six Sigma
Zero Defect Quality
Etc..
Mistake Proofing and Fail Safeing (Poka Yoke) is a part of the Lean toolkit that enables organizations to produce services or goods using source inspection and the Poka Yoke System.
This Mistake Proofing and Fail Safeing (Poka Yoke) Workshop is based on research developed by Shigeo Shingo, a much celebrated specialist in the field. Lecture and hands on implementation of the techniques take place at the participant’s manufacturing facility. This workshop will educate participants in the theory and practical techniques used to:
Prevent errors from occurring
Immediately detect abnormalities in real time as they occur
Immediately stop the process from producing more defects
Correct the root cause of the process problem before resuming production
Students will then apply the techniques immediately on processes in their factory. By using on site processes as examples for the class, students are immediately able to incorporate Mistake Proofing and Fail Safeing (Poka Yoke) in their own operations. Students can become teachers and apply these techniques to all the processes throughout the plant. Typical results include a 70 - 80% reduction in quality defects with little or no capital investment. These results are usually obtained within one week of the class.
Learning Objectives
What the Mistake Proofing (MP) process is and how to apply it.
What the Fail Safeing (FS) process is and how to apply it.
The distinctions between Judgment Inspection (Clear & Sort), Information Inspection (SPC or Inferential Statistics), and Source Inspection (ZDQ).
The differences between Errors, Defects, and Causes.
Ways to Prevent Errors (Level 1)
Ways to Detect Defects (Level 2)
Ways to Manage Questionable Product Made (Level 3)
Application of Mistake Proofing and Fail Safeing (Poka Yoke) Principles
Program Agenda
Two-Day Workshop
Why is Mistake Proofing and Fail Safeing (Poka Yoke) important?
What is the Mistake Proofing and Fail Safeing (Poka Yoke) system?
How is Mistake Proofing and Fail Safeing (Poka Yoke) different from SPC?
Analyzing current quality practices
Mistake Proofing and Fail Safeing (Poka Yoke) Method (10-step process)
Mistake Proofing and Fail Safeing (Poka Yoke) worksheet
Example of Mistake Proofing and Fail Safeing (Poka Yoke) - classroom)
Implementing the changes (real-life on-the-job applications)
Measuring the quality improvements
...''
Please go to the school's official website for training price and schedule:
http://www.leanadvisors.com/
Phone:1(613) 821-4545
School Address:
6872 Twin Lakes Avenue, Greely (Ottawa), Ontario
Jobs & Resumes: Ottawa
Houses & Roommates: Ottawa
Travel Agencies: Ottawa
Search other schools for Poka Yoke (Mistake-Proofing) training resources.
Other training courses offered by LEAN Advisors Inc.:
Kanban
Lean Assessment
Lean Flow
Lean Material Handling
Lean Office
Lean Product Development
Macro Value Stream Mapping / Systems Thinking
Measuring For Lean Success
Mixed Model Value Flow
Office Value Stream Mapping and Implementation
Quality And Lean
Quick Changeover
SMED (Single Minute Exchange of Die)
Standardized Work
Lean Leadership / Change Management
Lean Six Sigma Green Belt
Lean Green Belt
Lean Black Belt
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